OM0015 – MAINTENANCE MANAGEMENT

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DRIVE
WINTER 2014
PROGRAM
MBADS (SEM 4/SEM 6)
MBAFLEX/ MBA (SEM 4)
PGDOMN (SEM 2)
SUBJECT CODE & NAME
OM 0015 – MAINTENANCE MANAGEMENT
BK ID
B2008
CREDIT
4
MARKS
60

1Write short notes on :
Need for maintenance management
Maintenance resources
Decentralized maintenance
Reliability Centered Maintenance

2Optimizing Maintenance at XYZ Electricals
XYZ Electricals is one of the leading manufacturers of electrical utilities. The organisation is well known for delivering quality products to consumers. It has adopted
A preventive maintenance (PM) approach for the maintenance of its machines and equipment. However, in the last few months, the organisation has observed an increase in:
·         Maintenance costs
·         Facility downtime
·         Frequent failures of components
After thorough analysis, it has been found that the main cause behind all the problems is the excessive use of preventive maintenance. The organisation also realized that it must adopt a maintenance process that maintains a balance between the requirements and resources of maintenance.
Therefore, XYZ decided to implement maintenance optimization procedures in the plant. Various optimization techniques were developed to convert traditional preventive maintenance into a cost - effective program. These techniques aimed at:
·         Identifying assets that affect plant operations
·         Identifying assets that may benefit most from preventive maintenance
·         Selecting the most appropriate preventive tasks
·         Combining appropriate traditional maintenance tasks with predictivemaintenance tasks
·         Implementing appropriate training methods to apply optimization techniques
After implementing maintenance optimisation techniques, the benefits that XYZ received after optimising its maintenance are:
·         Reduction in maintenance costs by removing unnecessary corrective maintenance expenses
·         Improvement in understanding of assets
·         Application of cost – effective preventive maintenance techniques
·         Better assessment of functioning of assets when they are in operation
What are the problems at XYZ Electricals? Which was adopted to overcome the problems? Assess if the solution is effective in resolving the problem.


3Write short notes on:
·         Production philosophy
·         Mean Time to Repair
·         Maintenance documentation
·         Online or permanent condition monitoring

4Which are the common tasks performed in maintenance management?

5What are the benefits and issues related to predictive maintenance?

6Write short notes on
·         Structure of maintenance budget
·         Role of maintenance auditor
·         Codification of spare parts
·         Types of maintenance benchmarking


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